FACILITIES MAINTENANCE SERVICES
Keep Your Warehouse Running Smoothly
PRS Industrial is your one-stop shop for comprehensive facilities maintenance. We offer expert forklift maintenance, repair, and battery services to maximize uptime and efficiency. Beyond forklifts, we ensure smooth operations with dock door and equipment services, conveyor system maintenance, and warehouse safety inspections. Focus on your core business while we handle the maintenance details.
Automation Solutions
- Installation & Design: Installing and designing customized conveyor belt systems (powered rollers, belt conveyors, sortation systems) to optimize warehouse workflow, including integration with existing picking and packing stations.
- Maintenance & Repair: Providing scheduled and emergency maintenance to ensure reliable operation of conveyor systems, addressing issues like belt wear, motor problems, and component failures.
- Modernization & Upgrades: Upgrading existing conveyor systems with newer technologies for increased efficiency, safety features, and seamless integration with automation software.
- Sorter Build & Rebuild: Constructing new or rebuilding existing sortation systems for efficient high-volume order fulfillment and distribution.
- Preventive Maintenance Programs: Developing and implementing preventative maintenance programs for conveyor belts and sortation systems. This includes regular cleaning, lubrication, belt tension checks, and component inspection to prevent breakdowns and ensure optimal system performance.
- Sorting System Integration: Integrating sortation systems with conveyor networks, warehouse management software (WMS), and existing infrastructure for seamless package routing and tracking.
- WMS Implementation & Integration: Providing WMS software that optimizes inventory management, order fulfillment, and overall warehouse workflows, including efficient integration with sortation systems.
- Project Management & Consulting: Offering comprehensive project management and consulting services for planning, implementing, and maintaining advanced automation systems
- Safety Feature Upgrades: Providing safety upgrades for existing systems, including installation of safety guards, emergency stop buttons, and pinch point protection to minimize operator risk and ensure compliance with safety regulations.
- Barcode Scanning Integration: Installing and configuring barcode scanning systems to improve sorting accuracy, inventory management, and order fulfillment efficiency.
- Weight and Dimensioning Systems Integration: Integrating weight and dimensioning systems to automatically capture product weight and size data. This information is crucial for accurate shipping costs, optimizing carton selection, and maximizing trailer space utilization.
Industrial Power Equipment
- Maintenance & Repair: Providing scheduled and emergency maintenance, repairs, and troubleshooting for all types of forklifts.
- Parts & Accessories: Supplying a wide range of replacement parts and accessories for various forklift models.
- Safety Inspections: Conducting thorough inspections to ensure compliance with OSHA regulations and identify potential safety hazards.
- Battery Maintenance: Performing regular maintenance tasks like watering, cleaning, and equalizing to extend battery life.
- Battery Repair & Diagnostics: Diagnosing and repairing battery issues, including faulty cells, charging problems, and capacity degradation.
- Battery Recycling: Providing responsible and environmentally friendly disposal of used forklift batteries.
- Installation & Setup: Installing new charging stations, including wiring, ventilation, and safety features, adhering to regulations.
- Maintenance & Repair: Servicing and repairing existing charging stations to ensure proper functionality and safety.
- Upgrades & Modernization: Upgrading existing stations to newer technologies and features for improved efficiency and reliability.
- Charging Infrastructure Planning: Consulting on planning and designing efficient charging infrastructure for forklift fleets.
- Fleet Management Solutions: Implementing software and systems to track and manage forklift usage, maintenance schedules, and battery health.
Racking Services
- New Rack Installation: Installing various types of pallet racking systems (selective, cantilever, drive-in, etc.) based on client needs and specifications.
- Warehouse Layout and Design: Assisting with warehouse layout planning and designing efficient racking systems to maximize storage capacity and workflow.
- Rack Inspection and Evaluation: Identifying damage, wear and tear, and potential safety hazards through thorough inspections.
- Rack Repair: Repairing damaged components like beams, uprights, braces, and safety features.
- Rack Leveling and Alignment: Ensuring proper alignment and leveling of racking systems for optimal stability and safety.
- Retrofitting and Upgrades: Modifying existing racking systems to accommodate changing storage needs or improve functionality.
- Relocation and Dismantling: Safely dismantling and relocating existing racking systems to new locations within the warehouse.
- Rack Cleaning and Painting: Maintaining the cleanliness and aesthetics of the racking system to promote a safe and professional environment.
- Parts and Accessories: Supplying replacement parts and accessories for various types of pallet racking systems.
- Warehouse Safety Training: Providing training to employees on safe practices for using and working around pallet racking systems.
- Fireproofing and Seismic Bracing: Implementing measures to enhance the safety of racking systems in case of fire or earthquakes.
- Warehouse Management Software Integration: Integrating racking systems with warehouse management software for improved inventory control and tracking.
- Rack Inspections for OSHA Compliance: Ensuring compliance with OSHA regulations regarding safe storage practices and rack capacity limitations.
Dock Doors
- Installation: New dock doors (sectional overhead, rolling steel, high-speed roll-up, etc.)
- Repair: Door panel repair and replacement, spring and opener repair, safety features check.
- Maintenance: Scheduled lubrication, cleaning, adjustments, and inspections.
- Automation upgrades: Adding motion sensors, access control systems, and automatic opening mechanisms.
- Dock lighting installation and repair.
- Truck restraints and wheel chocks installation and repair.
- Dock bumpers and bollards installation and repair.
Dock Levelers
- Installation: New dock levelers (hydraulic, mechanical, air-powered), including pit levelers and edge-of-dock levelers.
- Repair: Repair of damaged components like lips, pumps, cylinders, and safety features.
- Maintenance: Regular lubrication, adjustments, and safety inspections.
- Upgrades: Adding dock bumpers, wheel guides, and dock leveler controllers.
Dock Seals & Shelters
- Installation: New dock seals (inflatable, compression, foam) and dock shelters.
- Repair: Replacing damaged fabric, zippers, and wear pads.
- Maintenance: Cleaning, inspections, and adjustments to ensure proper seal. Weather stripping and insulation
- Upgrades: Adding weather protection features like head curtains and sidewalls.
Additional Services
- Emergency repair: 24/7 availability for urgent repairs and breakdowns.
- Safety inspections: Checking for compliance with OSHA regulations and identifying potential hazards.
- Preventative maintenance programs: Regularly scheduled maintenance to minimize downtime and extend equipment life.
- Parts and accessories: Supplying replacement parts for all types of dock doors and equipment.
- Training: Providing training for employees on safe operation and maintenance of dock equipment.